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Precision Styrofoam Machine - Elevating EPS Expansion to New Heights

time:2024-11-27 08:42:35hit:15

 Precision Styrofoam Machine - Elevating EPS Expansion to New Heights


This Styrofoam Machine is a paragon of accuracy and energy conservation in the EPS raw material expansion domain.


Machine Highlights and Working Dynamics:


  • Quality Components for Superior Results: The stainless steel dryer bed is equipped with a temperature control system that can heat up to 150°C for rapid drying. The screw conveyer's pitch and diameter are optimized for efficient material handling, with a conveying efficiency of over 90%. The sieving device is adjustable, allowing for different mesh sizes to be used depending on the bead size requirements.

  • Steam System Perfection: The accurate pressure reducer and PID control system of the accurancy batch polystyrene pre-expander machine can handle steam pressures up to 2 bar. The steam supply is regulated with a precision of ±0.02 bar, ensuring consistent expansion and minimizing material waste. The steam consumption is reduced by an average of 30% compared to conventional expanders.

  • Pressure Control at Its Finest: The pressure sensor in the polystyrene batch expander machine has a wide measurement range from 0.05 - 2 bar. The multi-steam exhausting system is designed to maintain a constant pressure within ±0.01 bar during the expansion process. This stability is essential for producing beads with a uniform density and size.

  • Temperature Control for Optimal Expansion: The temperature sensor is calibrated to an accuracy of ±0.05°C. The compressed air proportional valve can control the temperature with a resolution of 0.05°C, making it ideal for high-density expansion. This results in a reduction in broken beads and improved product quality. The temperature control equipment also recycles heat energy, further reducing overall energy consumption.

  • Material Level Precision: The styrofoam batch expander machine's weighing scales have a tare function for accurate net weight measurement. The vibrated level sensor has a frequency adjustment option, allowing for better adaptation to different material characteristics. The combination ensures a density tolerance of ±0.01 kg/m³.

  • Efficient Material Filling: The touch screen allows for easy programming of filling parameters. The electronic weighing filling system has a built-in self-calibration function, ensuring accurate filling within ±0.03 kg. The filling speed can be adjusted from 0.5 - 5 kg/min.

  • Reliable Electric Control: The PLC touch screen provides real-time monitoring and control of the entire machine operation. The branded electronic parts and valves have a long service life, reducing maintenance costs and ensuring continuous production.


Optional Additions:


  • The auto density-weighing system offers enhanced density control, especially useful for applications where strict density requirements are imposed.

  • The secondary expansion device for SPJ130 and SPJ160 provides an opportunity to create custom bead structures and densities, catering to specialized EPS product manufacturing.


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Precision Styrofoam Machine - Elevating EPS Expansion to New Heights

27

Nov
2024