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High-Efficiency Styrofoam Machine - Redefining EPS Expansion Standards

time:2024-11-27 08:42:04hit:23

High-Efficiency Styrofoam Machine - Redefining EPS Expansion Standards


This Styrofoam Machine is a leading-edge solution for EPS raw material expansion, combining high efficiency with exceptional accuracy.


Machine Characteristics and Working Mechanisms:


  • Durable and Functional Components: The stainless steel dryer bed has a double-layer structure for enhanced heat insulation. The screw conveyer has a reversible operation mode for easy material backflow or cleaning. The sieving device has a replaceable screen for different bead size requirements.

  • Steam System Excellence: The accurate pressure reducer and PID control system of the accurancy batch polystyrene pre-expander machine can achieve a steam pressure accuracy of ±0.015 bar. The steam supply is regulated based on the material type and quantity, optimizing energy usage. The steam consumption is reduced by approximately 32% compared to standard expanders.

  • Pressure Control for Consistent Results: The pressure sensor in the polystyrene batch expander machine has a pressure range of 0.1 - 1.8 bar. The multi-steam exhausting system is designed to maintain a stable pressure within ±0.01 bar during the entire expansion cycle. This ensures that the beads have a uniform density and minimal size variation.

  • Temperature Control for Superior Expansion: The temperature sensor has a high sensitivity of ±0.03°C. The compressed air proportional valve can adjust the temperature in small increments, maintaining it precisely. This leads to a reduction in broken beads and an improvement in the mechanical properties of the expanded beads. The temperature control equipment also has a preheating function to reduce startup time.

  • Material Level Control Precision: The styrofoam batch expander machine's weighing scales have a zero-point calibration function for accurate measurement. The vibrated level sensor has a damping adjustment option to handle different material flow characteristics. The density tolerance is maintained within ±0.012 kg/m³.

  • Efficient Material Filling: The touch screen allows for the storage and recall of multiple filling recipes. The electronic weighing filling system has a rapid filling speed of up to 8 kg/min with a high accuracy of ±0.03 kg.

  • Reliable Electric Control: The PLC touch screen has a remote access option for monitoring and control. The branded electronic parts and valves have a warranty period of 2 years, providing peace of mind for the users.


Optional Extras:


  • The auto density-weighing system offers real-time density feedback and correction, enhancing the quality and consistency of the expanded beads.

  • The secondary expansion device for SPJ130 and SPJ160 enables the production of beads with unique density gradients, suitable for advanced EPS applications.


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High-Efficiency Styrofoam Machine - Redefining EPS Expansion Standards

27

Nov
2024