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Energy-Efficient Styrofoam Batch Expander - Leading the Way in EPS Production

time:2024-11-27 08:41:38hit:17

Energy-Efficient Styrofoam Batch Expander - Leading the Way in EPS Production


The Styrofoam Machine is a remarkable energy-efficient solution for EPS raw material expansion, setting new benchmarks in the industry.


Machine Highlights and Working Principles:


  • Robust and Functional Machine Parts: The stainless steel dryer bed has a temperature uniformity of ±5°C. The screw conveyer has a low-noise operation, ensuring a quiet working environment. The sieving device has a high throughput capacity, handling large volumes of material efficiently.

  • Steam System Efficiency and Precision: The accurate pressure reducer and PID control system of the accurancy batch polystyrene pre-expander machine can adjust steam pressure with a resolution of 0.005 bar. The steam supply is optimized based on the expansion ratio, reducing waste. The steam consumption is reduced by 34% compared to average expanders.

  • Pressure Control for Stable Expansion: The pressure sensor in the polystyrene batch expander machine has a long-term stability of ±0.003 bar. The multi-steam exhausting system is designed to maintain a constant pressure within ±0.008 bar during the expansion process. This stability results in beads with a uniform density and excellent physical properties.

  • Temperature Control for Quality Assurance: The temperature sensor has a temperature drift of less than ±0.02°C over time. The compressed air proportional valve can maintain a constant temperature within ±0.03°C, reducing broken beads and improving product quality. The temperature control equipment also has a power-saving mode during standby.

  • Material Level Control Precision: The styrofoam batch expander machine's weighing scales have a high sampling rate for accurate weight measurement. The vibrated level sensor has a wide detection range, ensuring proper material level management. The density tolerance is within ±0.009 kg/m³.

  • Efficient Material Filling: The touch screen allows for the programming of multiple filling sequences. The electronic weighing filling system has a fast response time, ensuring accurate filling within ±0.015 kg. The filling volume can be adjusted from 2 - 8 liters.

  • Reliable Electric Control: The PLC touch screen has a user-defined alarm system for various machine parameters. The branded electronic parts and valves are designed for easy maintenance, reducing downtime.


Optional Features:


  • The auto density-weighing system offers continuous density monitoring and control, enhancing the overall quality of the expanded beads.

  • The secondary expansion device for SPJ130 and SPJ160 provides an opportunity to produce beads with enhanced insulation properties, meeting the demands of energy-efficient EPS applications.


**Title: High-Precision


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Energy-Efficient Styrofoam Batch Expander - Leading the Way in EPS Production

27

Nov
2024