The mold of the eps machine is firmly welded onto strong rectangular tubes and steel plates. This construction imparts high strength, ensuring the additional safety of the expanded polystyrene block production. It can withstand heavy loads and vibrations during the moulding process.
All block mold frames of this eps machine are subjected to heat treatment. This crucial step releases the welding stress, preventing any deformation of the frames. As a result, the EPS machine is extremely sturdy and durable, providing a long service life.
After heat treatment, the mold frames undergo sand treatment. This not only keeps rust at bay but also significantly improves the undercoat and finishing coat, enhancing the anticorrosion performance. Thus, the eps machine can operate in various environmental conditions without compromising its integrity.
The eps machine adopts three German gauges and a safety valve for multi-safety protection. It is rigorously tested with water pressure and steam through multiple steps. This comprehensive testing regime ensures that the eps machine is highly stable and safe during operation, minimizing the risk of any accidents or malfunctions.
The steam system of the eps machine features three ball valves. In comparison to a single large steam valve control system, it achieves a remarkable 20% steam savings. The ISO - standard butterfly valves incorporated in the system further enhance stability and increase the lifespan of the eps machine. This efficient steam management not only reduces operational costs but also contributes to the overall reliability of the machine.
The eps machine employs a PLC (Mitsubishi) and a touch screen (Schneider). These advanced components make the operation of the EPS block moulding machine extremely user-friendly. Operators can easily set parameters, monitor the production process, and make adjustments with just a few taps on the touch screen.
The EPS machine is equipped with a material level sensor for precise control of the filling process. The block cooling is regulated by a foam pressure sensor. The entire sequence of filling, heating, and cooling is automatically controlled by the PLC. This automation not only improves production efficiency but also ensures consistent quality of the EPS blocks.
An economical type of the eps machine is available. However, it should be noted that the Germany gauge, foam pressure sensor, ISO - standard butterfly valve, and three valves steam system are exclusive features that are not included in the economical variant. These premium components contribute significantly to the performance and reliability of the standard eps machine.
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